Behind every successful project, some challenges pushed the limits of process and precision.

I treat each assignment as a unique engineering journey. From technical troubleshooting to lean manufacturing, each solution is optimized through analysis, validated by data, and supported by real manufacturing expertise.

PROJECT TIMELINE

INITIAL SETUP AND ONBOARDING

STRATEGY DEVELOPMENT

• Consultation and Planning: Understand goals and challenges, create a strategy.

• Baseline Analysis: Evaluate workflows, equipment, and quality metrics.

• Initial Setup: Gather data and prepare for implementation.

WEEK

1-2

WEEK

3-4

• Process Planning: Develop detailed optimization or implementation plans.

• Workflow Assessment: Align tooling and workflows with changes.

• Training Prep: Create training materials

MONTH

2

IMPLEMENTATION

• Implementation: Integrate process changes or automation systems.

• Calibration and Testing: Optimize processes, validate quality.

• Validation: Confirm stability and production goals.

MONTH

3

OPTIMISATION

• Monitoring: Track performance and identify refinements.

• Adjustments: Fine-tune processes for efficiency and quality.

• Final Review: Report outcomes and recommend sustainability practices.

AUTOMOTIVE LIGHTING

My recent project at FES 360 Smart Manufacturing GmbH (formerly LIKUM and A. Maier Präzision GmbH) allowed me to apply my injection molding expertise in a dynamic environment.

Building on my automotive lighting background, I focused on process setup, optimization, and quality assurance for Arburg machines, emphasizing technical problem-solving and collaboration.

Read the full article to learn more about the project and key insights.

CASE STUDY SMED

In the highly competitive automotive industry, minimizing downtime during production is essential to maintaining efficiency and meeting demanding production schedules. Implementing the SMED (Single-Minute Exchange of Die) methodology significantly improved mold changeover processes, enhancing productivity and operational flexibility

AUTOMATION INTEGRATION

In this project, I designed and implemented an automated system for inserting components into the over-molding process of a rear lamp lens.
The goal was to improve quality consistency, reduce manual intervention, and increase overall production efficiency through the integration of robotics and advanced automation

CLIENT FEEDBACK

Miriam Hayes

Operational Manager

Markus Reinhardt

Technical Manager,

Working with Lucian brought a completely new level of clarity to our tooling projects. His structured approach and technical insight helped us stabilize the molding process, reduce downtime, and deliver parts on time with consistent quality

Lucian quickly integrated into our team and brought a deep understanding of injection molding processes, especially in automotive lighting applications. His expertise with Arburg machines and focus on process setup, optimization, and quality assurance helped us improve consistency and reduce troubleshooting time. We appreciated his proactive communication and technical precision throughout the project

CONTACT

Ready to transform your injection molding operations?

Contact IMSS today to schedule a complimentary consultation.